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Molded Cable Assemblies

  • Extensive market / application experience

  • Engineered solutions for application enhancements and cost reduction

  • Complicated to basic engineered products along with low to high volumes requirements

  • Molding capabilities with a variety of resins including bonding

  • RoHS Compliant

iCONN has diverse experience with developing and manufacturing molded cable assemblies for a variety of commercial and industrial/OEM applications. Our focus is on engineering and delivering high quality products with competitive pricing. Our molded cable assemblies are produced in compliance with RoHS Directives.

Applications for Molded Cable Assemblies

We produce molded assemblies for a variety of industrial and consumer electronics applications. Specific applications typically include service disconnect, portable equipment interconnect, and power disconnect. These products are often used in severe, rugged environments.

Variations

iCONN manufacturers molded assemblies in many varieties including:

  • Single Eneded - blunt cut, removal of jacketing, strip and tinning of conductor(s); board level connector or terminals (ring, spade or quick connect)
  • Single or double ended, multiple legs and "T" assemblies
  • Straight and right angle overmold - using PVC, PUR, Polypropylene resins; black standard, colors upon request
  • Cable Construction - standard cable jacketing using PVC or PUR; shielded (foil and or braid) or power; various conductor insulation available

We welcome the opportunity to design and manufacture custom cable assemblies for your specific application.

Molded Cable Assembly Specifications

Our products are designed to comply with the following specifications:

  • UL Recognized (reference UL 498, UL 1682 & UL 817)\
  • Mil Specifications
  • IEC IP67 / IP68
  • NEC / NEMA 6P

Design Process

iCONN will redesign an existing product or create a new design providing solutions that are reverse compatible or proprietary to each customer application. All engineered solutions provide enhanced product performance while providing a cost effective alternative. We employ a “customer first” process as follows:

  • Review customer’s design for material or process cost enhancements
  • Review customer’s manufacturing process and develop product changes to enhance throughput
  • Total connector design or redesign

Molded Cable AssembliesCustomization:

  • Molding capabilities with a variety of resins including bonding when required.
  • Crimp or solder, capability to terminate a variety of terminals/contacts
  • Shielded assemblies – RFI/EMI
  • Waterproof assemblies
  • Inventory programs to fit JIT and customer specific needs

  • Proprietary overmolds
  • Insert molding
  • Proprietary coupling rings
  • Insert configurations
  • Overmolded grommets

Operations

Our engineering, manufacturing and assembly operations are strategically located globally, to provide the necessary quality and cost levels to compete at every level of product needs.

iCONN can produce complicated to basic engineered products along with low to high volume requirements. We employ lean manufacturing techniques providing diverse and flexible cell manufacturing processes. We also utilize an Immediate Turn Around Cell (iTAC) to support low volume, quick turn or prototype requirements.

Contact Us with your Requirements