Wire / Wiring Harness

• Extensive market / application experience

• Engineered solutions for application enhancements and cost reduction

• Inventory programs to each customer's specific needs.

• RoHS Compliant

iCONN specializes in developing and manufacturing wire harnesses for a variety of commercial and industrial/OEM applications. Our focus is on engineering and delivering high quality products with competitive pricing. Our wiring harnesses are produced in compliance with RoHS Directives.

Applications for Wiring Harnesses

We produce wiring harnesses for many applications. They typically include board to board interconnects or I/O panel connectors to board connectors. iCONN will redesign an existing product or create a new design providing solutions that are reverse compatible or proprietary to each customer application. All engineered solutions provide enhanced product performance while providing a cost effective alternative.

Variations

Wiring harnesses can be designed in various configurations.

• Single-ended discrete wire harnesses utilizing a variety of commercially available connectors.
• Double-ended discrete wire harness utilizing a variety of commercially available connectors.
• Multiple- branch discrete wire harnesses utilizing a variety of commercially available connectors.
• Some of the many connector manufacturers and types used include Tyco, Molex, JST, Duetsch, Hirose, Circular Din, RJ45, USB, Mini USB and more…
• Many styles of terminals available including spade, ring and quick connect.

We welcome the opportunity to review, design and manufacture custom wiring harness interconnects for your specific application.

Contact termination styles: Depending on your requirements, we have the capability to terminate the conductor to the contact using mass termination, insulation displacement, crimp or solder technology.

Wire Harness Specifications

Our products are designed to comply with the following specifications:

• UL
• NEC

Design Process

iCONN will redesign an existing product or create a new design providing solutions that are reverse compatible or proprietary to each customer application. All engineered solutions provide enhanced product performance while providing a cost effective alternative. We employ a “customer first” process as follows:

• Review customer’s design for material or process cost enhancements
• Review customer’s manufacturing process and develop product changes to enhance throughput
• Total connector design or redesign

Operations

Our engineering, manufacturing and assembly operations are strategically located, globally, to provide the necessary quality and cost levels to compete at every level of product needs.

iCONN can produce complicated to basic engineered products along with low to high volume requirements. We employ lean manufacturing techniques providing diverse and flexible cell manufacturing processes. We also utilize an Immediate Turn Around Cell (iTAC) to support low volume, quick turn or prototype requirements.