NiobiCONN™ connectors can be connected and disconnected underwater, at any depth, with no corrosion or safety hazards.
iCONN Systems is equipped with the ability to solve all of your custom connector design and interconnect needs. Some applications require a full cable assembly and connector design, where we take our customers through our Custom Engineered Process and develop a product from the ground up. Some applications, meanwhile, are less stringent and need a standard, off-the-shelf connector. iCONN Systems excels in both!
Fill out the form below or call us at (630) 827-6000.
Customer needed a connector to withstand 500 lbs of straight pull force, while incorporating a 30 awg coax wire
iCONN designed and developed a solution that included:
Customer needed a product to survive in burning buildings - people's lives at stake.
iCONN developed a repeatable process to build robust assemblies with zero defects in application.
In application, the Customer's solution was not aesthetically pleasing or robust.
iCONN developed a robust assembly method using a custom overmold on titanium housings. Marketing had a visually appealing product for an easier sell.
Customer was experiencing field-failures due to a previous custom design. The current supplier did not factor in the application environment.
iCONN designed and printed prototypes for field testing to win the business and prove that our design would survive.
The customer needed a low profile battery housing that would allow the end-user to replace batteries, remain sealed and meet industry regulations.
iCONN designed and developed a battery housing to fit within the given real estate, and used a custom overmolding process to ensure everything is water-tight.
The customer needed a sensitive PCB sealed in a cable assembly - and needed it in 3 weeks!
iCONN's low pressure overmolding capability and quick-turn tooling program delivered product to the customer cost-effectively and on-time.
Customer needed a PC Board mounted connector that would also seal when installed into their product housing.
iCONN designed a connector that could be wave soldered to a PC board and create a watertight seal when installed into the housing.
Customer needed a low-profile connector capable of handling 16 positions and a standard off-the-shelf item was not available.
iCONN designed and tooled a connector to minimize overall height of product while maintaining an IP67 rating.
Customer wanted a connectorized end cap for a light bar that meshed with the size and geometry of their light bars.
iCONN designed an end cap overmold with an integrated connector. This end cap sealed the entire light bar from outdoor elements.
Customer needed a cheap, high-volume connector to carry power from unit to unit in series.
iCONN designed cheap, yet robust contacts for this connector, and automated assembly equipment to meet high volume demand.
Customer needed a connector that mounted to a PC board and would have many sensor replacements.
iCONN designed a quick-connect / disconnect solution that would simplify sensor changes for the end-user.
Customer needed a low-profile connector capable of handling 16 positions and nothing off-the-shelf would work.
iCONN designed and tooled a connector to minimize overall height of product while maintaining an IP67 rating.
iCONN is a leader in new product development. With a team of skilled engineers and custom cable manufacturers, our custom connector design strategies can be tailored to your needs. We’re able to walk you through the process and go over the details ahead of implementation to help you avoid a costly mistake. We carefully consider the guidelines of the applications to make sure they meet the required specifications.
While each application requires a different solution, our processes for creating custom cables remain the same. We start with design, verification, prototyping, and validation testing prior to the manufacturing process. Once we get approval, we begin cable assembly manufacturing so that you can achieve the unique solution you’ve been looking for.
Discover the general process of creating custom cable connectors below:
Just like that, the custom cable assembly process is complete, and you will have a product that fits your application like no other solution available.
As experienced cable assembly manufacturers, we know the many advantages of using custom solutions in your application. Here are some of the many ways customization can benefit your application:
Have questions? We’re ready to answer them. Be sure to contact us today and we will discuss specifics with you or get started on your custom cable manufacturing project.
iCONN Systems provides custom-designed, application-specific connectors and cable assemblies. We understand that off-the-shelf products can limit your designs, and that not all applications are the same.
Then let iCONN walk you through the process to develop the product that fits your budget and application. Fill out the form to the right to request a consultation today.
Find the right configuration and download 3D CAD files today
iCONN Systems, LLC is a custom engineered interconnect solutions design company that focuses on the manufacturing of electrical and electronic connectors, overmolded and discrete cable assemblies and value added turnkey products.
Visit our sister company Mechanical Products, America's leading manufacturer of thermal circuit protection devices
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