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Modified Connectors

Modified Standard and iconn connectors

iCONN Systems is equipped with the ability to solve all of your interconnect needs. Some applications require a full connector and cable assembly design, where we take our customers through our Custom Engineered Process and develop a product from the ground up. Some applications are less stringent and need a standard off the shelf connector. iCONN Systems carries both!

Below are some real-world examples of standard connectors that we modified to meet our client's specific needs.
iCONN Sensor

i12 / m12 Molded on Sensors

What's Standard?

iCONN offers our i12 product line as a competitive cross to m12 connectors in the market.

What's Modified?

A gray overmold was the customer's request molded on to a standard sensor.

Problem we fixed: 

Low volume, custom color in a timely manner.

skybitz

Molded Strain Relief and Molex Connector

What's Standard? 

iCONN can purchase any standard off-the-shelf connector and design and manufacture an overmold for assembly.

What's Modified?

Typically crimp and poke connectors are not overmolded, however this overmold aids in installation in the field.

Problem we fixed: 

Aesthetically pleasing cable assembly with cost-effective strain relief.

iMATE17 coil

Coil Cord with iMATE Connector

What's Standard? 

iCONN's iMATE 17 line is a standard product.

What's Modified?

Coil cords are typically for custom applications, we can overmold any of our standard connectors onto multiple types of cable constructions.

Problem we fixed: 

Variable length in application help limit the length of cable assemblies.

iMATE23 shotgun

Y-splitter

What's Standard? 

iCONN's iMATE 23 is a standard connector offering

What's Modified?

Two cables enter our standard overmold to create a Y-splitter junction.

Problem we fixed: 

The need for multiple cable lengths from one point.

iCONN Sensor 2

i8 / m8 Molded on Sensors

What's Standard? 

iCONN offers our i8 product line as a competitive cross to m8 connectors in the market.

What's Modified?

A gray overmold was the customer's request molded on to a standard sensor.

Problem we fixed: 

Low volume, custom color in a timely manner.

fireeye

Connectorized Bulb

What's Standard? 

iCONN used our iMINI standard tooling.

What's Modified?

iCONN overmolded a PC board that accepts a light bulb in application.

Problem we fixed: 

Connectorized a light bulb with no tooling expense to the customer.

custom or MS

i8 / m8 Splitter Assembly

What's Standard? 

iCONN offers our i8 product line as a competitive cross to m8 connectors in the market.

What's Modified?

iCONN designed and tooled a custom splitter overmold to incorporate an i8 connector and split out those connections from the cable.

Problem we fixed: 

Designed a sleek splitter that has mounting capability and seals a junction to connect alternate cables.

ra front

Deutsch / Amphenol Alternative

What's Standard? 

iCONN offers a standard cross to some of the DT / AT series of connectors in the market place.

What's Modified?

Alternate sealing methods and mounting methods.

Problem we fixed: 

Water ingress problems, decreased standard lead-times.

MS-dsub

Waterproof D-SUB connectors

What's Standard? 

iCONN offers overmolded D-SUB connectors for harsh-environment applications.

What's Modified?

Typically D-SUB connectors are not utilized in harsh-environments, we integrate an 0-ring to provide a robust product.

Problem we fixed: 

Product failures where D-Subminature connectors were specified but later deemed inappropriate in application.

mssky

Custom i8 / m8 Panel Mount Receptacle

What's Standard? 

iCONN offers our i8 product line as a competitive cross to m8 connectors in the market.

What's Modified?

A custom panel housing and value added work on the other end.

Problem we fixed: 

Integrated a standard connector into a custom panel and provided an easy termination to the board level.

DSC_2708

Deutsch / Amphenol Alternatives

What's Standard? 

iCONN offers a standard cross to some of the DT / AT series of connectors in the market place.

What's Modified?

Alternate sealing methods and mounting methods.

Problem we fixed: 

Water ingress problems, decreased standard lead-times.

iCONN Sensor
skybitz
iMATE17 coil
iMATE23 shotgun
iCONN Sensor 2
fireeye
custom or MS
ra front
MS-dsub
mssky
DSC_2708
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REQUEST CONSULT

iCONN Systems provides custom-designed, application-specific connectors and cable assemblies. We understand that off-the-shelf products can limit your designs, and that not all applications are the same.

Then let iCONN walk you through the process to develop the product that fits your budget and application. Fill out the form to the right to request a consultation today.

Do you need an interconnect solution that is:
  • WEATHER-RESISTANT
  • FIREPROOF
  • HEAT-RESISTANT
  • WATER-RESISTANT

What can we help you with?