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Thermal Cycling

What is a Thermal Cycling Test Procedure?

iCONN conducts the thermal cycling test procedure, in which the assembly is heated to a specified temperature at a specified time and then immediately dunked into water. This test ensures all connections remain intact and water cannot enter the assembly. This test can be performed over several cycles.
Thermal Test

Thermal Cycling Testing Assures Your Equipment Meets the Necessary Standards

Our engineers test for thermal protection and water resistance. Also called a heat-dunk test, the thermal cycling test procedure heats the assembly to 180 degrees Celsius and then immediately dunks it into water.

iCONN’s thermal cycling test procedures:

  • Minimize warranty costs by testing products for quality and performance, including thermal protection and water resistance
  • Minimize waste by producing parts with improved techniques and technologies
  • Offers product assurance that your equipment is resistant and meets the highest protection rating available
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Thermal Cycling Test Procedures at iCONN

In the video above, iCONN Systems simulates a situation in which a cable assembly could be in direct sunlight all day and experience a drastic temperature change at night.

The products shown are the m12/i12 and m8/i8 lines. Conducting this test ensures that all connections remain intact and water cannot enter the assembly. The materials must be right for the application and cannot be hydroscopic or prone to expand in temperature changes.



iCONN Systems provides custom-designed, application-specific connectors and cable assemblies. We understand that off-the-shelf products can limit your designs, and that not all applications are the same.

Then let iCONN walk you through the process to develop the product that fits your budget and application. Fill out the form to the right to request a consultation today.

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